ACCURL
Servo-Electric CNC Press Brake – ACCURL eB Ultra Series
ACCURL
100% Electric Bending Technology!
Super Custom Cnc Press Brake For Deep-box Bending Solution
In response to the ever-increasing demand to decrease the manufacturing carbon footprint and become more energy-efficient, ACCURL has developed a new series of “green” electric press brakes, the eB Ultra (Eco Bend) all Electric Servo Press Brake Series.
These state-of-the-art electric servo press brakes reinforce ACCURL’s position in the upper echelon of worldwide precision servo press brake manufacturers.
Our 100% electric servo press brake technology was developed with one main goal in mind. To produce all-electric press brakes that would reduce consumption of fossil fuels by at least 50% or more.
Currently, we offer these highly sophisticated eco-friendly electric servo press brakes in multiple sizes. They can be configured to handle various stroke lengths and force/load requirements to meet the needs of any production process.
The eB-Electric Press Brake from ACCURL features the advantages of high acceleration and deceleration and rapid response time of the ball screw servo drive system.
ACCURL Electric Press Brake eB Icon Servo
Includes the Following Features and Configurations
Less Waste, Less Maintenance Costs
High Performances
Same Job, 50% Less Energy
High Dynamic Y-axis Control
Standard
Equipment
- CNC DELEM DA66T with 2D colour graphics
- ACCURL® BGA-4 for X=400mm X,R,Z1,Z2-Axis
- Tool kit: 4 V die (V=16-22-35-50) series of 835mm punches
- ACCURL Pro CNC wave crowning system
- Lazersafe Systems LZS-2 Block Laser
- DELEM® Profile T2D Offline Software
- Electrical cabinet with Schneider & Siemens components
- Main Characteristics:
- Bending accuracy: 2,5µ
- Approach speed: 300mm/s
- Return speed: 300mm/s
- Bending speed: 10/20mm/s (the second speed is only available for some markets)
FEA & Stress Analysis
Stress Analysis & Finite Element Analysis
CAE software SOLIDWORKS analyzes the linear static construction, stress, and deformation for press break and laser cutting machine frames.
So for complicated structures, highly complex loading, transient modeling, and a combination of the above, FEA makes sense for the eB Icon series of electric press brakes.
CNC Control System
Over 35 Years Of Experience In Top Level Controls
Successfully controlling precision and productivity in modern sheet metal production is essential. High-performance software is a key part of achieving optimal outcomes for multiple tasks.
Highly effective control algorithms optimize the machine cycle, reduce the time required for set-up and ensure consistently high quality.
Safety Arrangements
Lazer Safe – Performance Without Compromise
The LZS Series and IRIS Series laser safety protection provides superior optical performance while maintaining the highest level of productivity for CNC electric press brakes.
Bending Angle Measurement
Iris Plus Angle Measurement System
Automatic angle measurement and correction of the bending angle: IRIS Plus real-time angle correction is an indispensable device for the most demanding applications. IRIS Plus is ideal for such tasks comprising a laser transmitter and receiver set mounted on the upper beam of the press brake. IRIS Plus incorporates a high-speed digital camera and image data processing system within the receiver unit.
Industry 4.0 With IoT Productivity Monitor™
Advanced ACCURL® CNC and software tools like “Smart Factory” allow companies to enter industry 4.0 – the manufacturing revolution. ACCURL makes it easy to extract data and share information at the company level. For example, bending programs and production statistics.
DELEM CNC Control System
Design Concept:
Our Servo-Electric Press Brake provides energy savings of up to 50%.
The ACCURL® eB Series electric press brake machine is a compact, fast, accurate, non-hydraulic bending solution.
The ram is driven by a heavy-duty servo motor and a high-performance ball screw. This innovative machine concept combines productivity, accuracy, flexibility, and reliability with high priority to beneficial ecological aspects – we call this concept “Green Means”.
Advantages:
- Noiseless All-electric Servo
- No Hydraulic Oil or Hydraulic Filter
- No Valves or Cylinders
- No Clutch or Flywheel
- Reduced Dwell Time
DELEM CNC Control System
Servo-Electric Technology:
Innovation, reliability, and productivity
The eB Icon Servo-electric press brake delivers high accuracy, flexibility, and consistently superior results in the bending process. Our all-electric servo press brake offers low power consumption, less maintenance, and no need for hydraulic oil or other hydraulic components for operation.
- The eB Icon Servo has high acceleration and deceleration. And its rapid direction change increases productivity and efficiency. Plus, the maintenance cost is less than for a hydraulic press brake.
- Uses 100% electrical power instead of hydraulics, so less pollution – the best solution.
- Up to 30% faster than a hydraulic press brake. Shorter response times are one of the main advantages of the eB Icon Servo electric press brake.
- Consumes 50% less energy than hydraulic press brakes.
Comparison
The eB Icon Series is a package of innovative and customer-oriented solutions that reduce machine energy consumption.
The drive system, developed by ACCURL®, includes two high-quality low-noise ball screws guided by two servo motors and helical gearboxes. This combination guarantees the best performance and durability. Another benefit is it eliminates the effects caused by inertia experienced in a comparable belt-driven system.
The eB Icon electric press brake benefits from the servo-electric drive’s rapid acceleration, deceleration, and response time. Compared to conventional C-frame press brakes or even hybrid models, the eB Icon servo press brake can reduce cycle times by up to 30%, significantly increasing productivity.