ACCURL
Heavy Duty Press Brake Giant
ACCURL
ACCURL® Genius Giant Heavy Duty Press Brake: Redefining Power and Precisio
Large Hydraulic Press Brake for Heavier Bending with Innovative Dual servo drive control
The ACCURL® Genius Giant Heavy Duty Press Brake is engineered to deliver exceptional performance across a wide range of demanding applications. Built with a solid, reinforced structure, the Giant series offers bending lengths between 6 and 12 meters, along with an impressive bending force capacity from 600 tons up to 4000 tons. Its innovative design focuses on optimized crowning for both the upper and lower beams, alongside a newly developed frame architecture, ensuring remarkable accuracy in every finished product.
Recognized worldwide, the ACCURL Heavy Duty series sets the benchmark for premium press brakes, offering one of the best value-to-performance ratios in the industry. Designed for productivity, it boasts fast lead times, quick installation, and a comprehensive selection of high-end accessories and optional upgrades. The ACCURL Giant series is the perfect choice for those seeking to enhance their bending operations with a solution that embodies innovation, dependability, and top-tier quality.
At the heart of this powerhouse is ACCURL’s patented E-HYBRID hybrid servo system. Powered by the exclusive EVO-GO hybrid servo technology, it guarantees consistent, efficient operation. Thanks to its dual modular hydraulic systems, the machine can maintain full functionality by switching to a single servo pump if needed, even under severe conditions or in the event of a hydraulic failure — delivering unmatched reliability and seamless performance.
ACCURL® Genius Giant Heavy Duty Press Brake
Includes Following Features And Configuration
Industry 4.0 Ready
New Design
Green Hybrid Servo
High Performances
Environmentally Friendly
Quiet Operation
Standard
Equipment
- CNC DELEM DA69T with 3D color graphics
- Considerably Reduced oil tank volume up to 90%
- ACCURL BGA-6 with X1,X2,R1,R2,Z1,Z2-axis
- ePrAX Hydrid Servo System
- WILA® Clamping with Smart Tool Locator
- Ram speed up to 230 mm/s
- Wireless foot pedal
- IRIS PLUS angle control system
- INDUSTRY 4.0 of Productivity Monitor
- DELEM® Profile T3D import 3D file
FEA & Stress Analysis
Stress Analysis & Finite Element Analysis
The CAE software SOLIDWORKS used as the method to analyze the linear static construction, stress and deformation for press break and laser cutting machine frames. so for complicated structures, highly complex loading’s, transient modelling and combination of the above, FEA makes sense.
CNC Control System
Over 35 Years Of Experience In Top Level Controls
Successfully controlling precision & productivity, modern sheet metal production is inconceivable without high performance software. Highly effective control algorithms optimize the machine cycle, reduce the time required for set-up and ensures consistently high quality.
ACCURL is one of the world’s leading manufacturers in the field of steel metal working machinery for our Laser Cutting Systems & Press brakes.
DELEM CNC Control System
DELEM DA69T Touch 3D Graphical Control
- 17″ high resolution colour TFT
- 2D and 3D graphical touch screen programming mode
- 3D visualisation in simulation and production
- Full Windows application suite
- Delem Modusys compatibility (module scalability and adaptivity)
- USB, peripheral interfacing
- Profile-T2D offline software
- Sensor bending & correction interface
ACCURL BGA-6 BackGauge
Press Brake 6-Axis CNC BackGauge with X1, X2, R1, R2, Z1, Z2-Axis
- Ball screws and linear guide on X, R-axis
- Precision linear guide and YYC rack on axes Z1‐Z2.
- Fingers with double stop and micrometric adjustment.
- Mechanical accuracy ± 0.03 mm.
- Axes R1‐R2 speed 500 mm/s
- Axes X1‐X2 speed 600 mm/s. (1000 mm/s optional)
- Axes Z1‐Z2 speed 1100 mm/s.
Optical Safety System – Advanced
- CLASS 1 Dual Block laser
- Fast response time
- Safety speed automatically monitored
- Stopping distance automatically monitored
- Status LEDs – Power / Front/middle/rear Sensors
- Tray mode for high speed bending of tray & box shapes
- Complex shapes can be achieved in high speed with Tray/Box Mode.
Optional:
- Lazersafe-PCSS A0 LZS-XL
- Lazersafe-PCSS IRIS
Wila Tool Holders And Crowning System
This WILA® system enables the user to offset deformations of the beam while bending. thus, the angle is keeping constant along the entire plate length.
Advantage:
- Easy reversibility of tools
- Hydraulic Clamping
- Quick clamping for the dies
Standard:
- Tool slot CNC-Deephardened®
- Drive unit CNC, Motor at one end
- Designed for press brakes with UPB-II hole pattern
Wila Hydraulic Clamping System:
The Wila’s ‘New Standard’ Tooling System has become market leader for precision, quality and flexibility for the Accurl hydraulic press brakes for sale, the WILA’s state-of-the-art clamp system
Advantage:
- Long service life: >10 years
- Quick clamping for WILA style tooling
- Simple push-button loading
- Fast and safe tool changes: Reduce 80% time
- High-precision bending angle and flange edge
New Generation Technology
ePrAX® Hybrid Servo System
The ePrAX® control hybrid system is an innovative servo drive for press brakes, and thanks to the brushless motor, we can precisely control the movement of the ram using a minimum amount of oil and energy.
Improving energy efficiency of up to 73 % compared to conventional systems.
Advantage:
- High dynamic for higher productivity of the machine.
- Lower energy for a green Machine.
- Lowered sound pressure level at 50 dB.
- The servo-motor, with closed loop speed control.
- Mass overcompensation of press ram.
- Energy efficiency of up to 65 % compared to conventional systems.
- Operating cost is min due to low energy consumption.thus, it gives advantages to the user with high efficiency & low operation cost.
Advantage
Bending Offline Software
Indispensable Tool To Increase Profitability
DELEM DA-Offline software maximises machine efficiency and production output of press brakes. The Profile-T3D software facilitates offline programming and simulation the bending process.
Profile T3D Offline Programming:
The Bending offline software is an indispensable tool to increase the profitability of any CNC press brake machine. The offline software Profile T3D enables in a quick, easy and efficient way, importing and unfolding 3D files, finding automatically solutions for tooling and bend sequences and simulating dynamically in 3D for checking collisions.
Industry 4.0 With IOT Productivity Monitor™
Thanks to the advanced ACCURL® CNC and interconnecting ad-hoc software tools like the “Smart Factory” make it possible for companies to enter industry 4.0 that is revolutionizing the reality of companies. you can extract data and share information at company level: bending programs, sensors, production statistics.
Messages In Time
A bar graph displaying how many message were displayed over the time. Only the message that were active while the DA-Control was stared are indicated. The following categories of messages are indicted:
- D = messages from the Delem application
- M = messages from a DM-module
- P = messages that are generated by a safely PLC
- S = message generated by the sequencer
Products In Time
This block displays a bar graph indicating for each product the amount that has produced per day. When the mouse cursor is moved onto one of these bars, the product ID and the amount for that date is displayed.